全自動碳氫清洗機功能與工藝特性：

　　Function and process characteristics of fully automatic hydrocarbon cleaning machine:

　　利用除油溶劑配合超聲波及拋動清洗工件上附著油脂及粉塵異物外，還附著的金屬屑等。同時利用真空回收機對清洗液進行回收再生使用做到零排放。

　　Using a solvent other than oil, combined with ultrasound and throwing to clean the attached grease, dust, and foreign objects on the workpiece, as well as metal shavings. At the same time, use a vacuum recycling machine to recycle and regenerate the cleaning solution, achieving zero emissions.

　　除油溶劑清洗劑主要成分是由原油精致蒸餾后，經(jīng)過高級精煉處理的產(chǎn)品。碳氫清洗劑的SP值為7～8,此值因與加工油的SP值(7～8)一致,基于對油脂或油性污染的溶解性的脫脂機理是：相似相溶原則。碳氫清洗劑對金屬無腐蝕,對樹脂內(nèi)無影響,可蒸餾再生，循環(huán)利用，使用經(jīng)濟。溶劑清洗劑是除油的最佳清洗劑。針對貴司產(chǎn)品通過放大超聲波空化作用，增加除油功效，同時在清洗過程中，清洗籃不斷拋動，對工件內(nèi)孔及表面進行徹底清洗，從而達到完全除油的洗凈目的；

　　The main components of the degreasing solvent cleaning agent are products that have undergone advanced refining treatment after refined distillation of crude oil. The SP value of hydrocarbon cleaning agent is 7-8, which is consistent with the SP value of processing oil (7-8). The degreasing mechanism based on the solubility of oil or oily pollution is based on the principle of similar solubility. Carbon and hydrogen cleaning agents are non corrosive to metals and have no impact on the resin. They can be distilled, regenerated, recycled, and used economically. Solvent cleaning agents are the best cleaning agents for oil removal. By amplifying the cavitation effect of ultrasonic waves on your company's products, the oil removal efficiency is increased. At the same time, during the cleaning process, the cleaning basket continuously moves to thoroughly clean the inner holes and surfaces of the workpiece, thereby achieving the goal of complete oil removal;

　　設(shè)備結(jié)構(gòu)組成：

　　Equipment structure composition:

　　清洗槽4套；瀝干槽1套，干燥槽2套，60L容量真空碳氫回收機1套；導(dǎo)熱油加熱蒸汽裝置1套；冷凝器1套；真空回收罐1套，儲液槽1套，槽蓋板2套；超聲波發(fā)生器4套；自動搬送系統(tǒng)2套；拋動清洗裝置各1套；進出料架各1套；液位器3套；控制系統(tǒng)裝置1套；冷卻供給1套；新液補充/后前溢流裝置1套；循環(huán)過濾裝置1套；自動補液系統(tǒng)1套，機架全套；外罩板全套；全自動控制系統(tǒng)全套。

　　4 sets of cleaning tanks; 1 set of drainage tank, 2 sets of drying tank, and 1 set of 60L capacity vacuum hydrocarbon recovery machine; 1 set of thermal oil heating steam device; 1 set of condenser; 1 set of vacuum recovery tank, 1 set of storage tank, and 2 sets of tank cover plate; 4 sets of ultrasonic generators; 2 sets of automatic transportation systems; 1 set of throwing cleaning device each; 1 set for each inlet and outlet rack; 3 sets of liquid level sensors; 1 set of control system device; 1 set of cooling supply; 1 set of new liquid replenishment/rear front overflow device; 1 set of circulating filtration device; 1 set of automatic fluid replenishment system and a complete set of racks; Complete set of outer cover plate; A complete set of fully automatic control systems.

　　一、設(shè)備型號、洗劑、功能、產(chǎn)能要求：

　　1、 Equipment model, detergent, function, and production capacity requirements:

　　七槽全自動碳氫清洗機

　　Seven slot fully automatic hydrocarbon cleaning machine

　　設(shè)備使用清洗液：碳氫有機溶劑。

　　Equipment cleaning solution: hydrocarbon organic solvents.

　　設(shè)備功能： 清洗精密零件、電機轉(zhuǎn)子、金屬除油、五金飾品、沖壓件。去除零件表面附著的污物、油污、鐵削、鐵削粉末、非金屬顆粒等雜質(zhì)。清洗后的產(chǎn)品經(jīng)過熱風(fēng)干燥后達到清洗潔凈度要求。

　　Equipment functions: cleaning precision parts, motor rotors, metal degreasing, hardware accessories, stamping parts. Remove impurities such as dirt, oil, iron shavings, iron shavings powder, non-metallic particles, etc. attached to the surface of the parts. The cleaned product meets the cleanliness requirements after being dried by hot air.

　　生產(chǎn)節(jié)拍：2-5分鐘/籃（可按工藝的具體要求設(shè)置清洗時間），

　　Production rhythm: 2-5 minutes/basket (cleaning time can be set according to specific process requirements),

　　設(shè)備外形尺寸：L4800mm×W2200mm×H1700mm,含料臺伸出尺寸?？筛鶕?jù)客戶要求

　　Equipment dimensions: L4800mm x W2200mm x H1700mm, including the protruding dimensions of the material table. According to customer requirements

　　清洗流程

　　Cleaning process

　　清洗流程： 進料 → 1槽：超聲粗洗 → 2槽：超聲精洗 → 3槽：超聲漂洗→ 4槽：超聲漂洗→ 5槽：瀝干→ 6槽：干燥→ 7槽：干燥→ 冷卻出料

　　Cleaning process: feeding → tank 1: ultrasonic rough washing → tank 2: ultrasonic fine washing → tank 3: ultrasonic rinsing → tank 4: ultrasonic rinsing → tank 5: drainage → tank 6: drying → tank 7: drying → cooling discharge

　　搬送方式：

　　Delivery method:

　　標準配置：清洗槽尺寸：L530×W460×H500，有些清洗高度：250，清洗籃清洗籃尺寸：400*300*200mm自動化氣動升降橫移搬送，三菱PLC控制，滿足節(jié)拍即可。

　　Standard configuration: Cleaning tank size: L530 x W460 x H500, some cleaning heights: 250, cleaning basket size: 400 * 300 * 200mm, automatic pneumatic lifting and horizontal transportation, controlled by Mitsubishi PLC, can meet the rhythm.

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